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It gives us immense pleasure and proud privilege to
inform you on energy conservation. We represent “HOERBIGER INDIA “– An
ISO 9001 Certified Company. A Compressor Technology Division of
“HOERBIGER VENTILVERKE –AG. AUSTRIA.”
HOERBIGER” is the single largest independent manufacturer of compressor
valves in the world today. It has patented the plate type valve in the
year 1895. Since over 100 years are designers and manufacturer for 260
compressor manufacturer worldwide.
Large size compressors are a utility service item in any major industry.
Like pumps they consume a lot of electrical energy. Further if
compressors are linked to production activity then the compressors run
continuously and consumption is substantial.
In simple language any compressor will deliver the desired pressure say
7Kg/Cm2 –BUT AT WHAT COST? How long does it take to reach the design
pressure of 7Kg/Cm2? What is the quantity of air (i.e. volume) it is
really delivering? What is the capacity at which the compressor running?
If we investigate then the prime cause of all problems is the valve
inside the compressor. Hence HOERBIGER calls the valve as the heart of
the compressor. Survey shows that the valves are the most neglected.
We have during our seminars confronted so many instances wherein a plant
requires 3 compressors to meet their demands. But practically they have
4 or even 5 on line. Just because they are not getting pressure because
of lack of volume.
All energy conservation agencies have done quite a lot of research on
energy saving from outside i.e. on drive end, on belts, on vibration, on
filters. But, We at Hoerbiger are proud that we are the only people who
have entered inside the working of a compressor to incorporate latest
technology to save energy.
Since Hoerbiger are designer of compressor valves, they are authority in
the world for the valve motion inside the compressor and have developed
exclusive software to understand conditions and turbulence on the valve
and valve parts.
In any valve air/gas passes through the valve port
(body) through the plates and out through the guard all at right angle,
Thus eddies are formed at the corners, which are termed as universal
Air/Gas loss.
Hoerbiger philosophy has always been to minimise this
loss for effective working of a PV cycle. Hence the critical angle
called passage port and the geometry of the parts are so precise each
Hoerbiger valve function as per design parameters to be energy
efficient.
Hoerbiger apart from the conventional plate valves are
now offering high performance, high energy saving new generation valves
with Ideally suitable for higher end high capacity compressors for
Petrochemical, Fertilizer and Refineries.
Recently in 1999 Hoerbiger has invented the “HYDROCOM”
system. Most of the high capacity compressors say 4MW, 5MW which work on
partial load, pump back the excess gas into the suction line again, This
is an alarming case of “waste of energy” because, when the plant load
falls you can regulate only at 50-75-100%.
There is no system for precise load regulation say
37%-67%-84% etc. Imagine the saving in power if the compressor could
perform precisely to the requirement and this is the precise function of
“HYDROCOM” Hydraulic Operated Computer Controlled Regulating System.
Sir, we would like to bring is your kind attention that compressor
valves is a potential area for substantial energy saving and Hoerbiger
has the total expertise from analysis, design, fitment, fitment,
monitoring and after sale service to help you in saving the energy.
CS -Type High efficiency valve the energy saver
plate design
CT -The valve that sets a new standard for high piston velocities
CS -Valves with non metallic valve rings and synchronising plate
CS -Valves with non metallic valve rings and synchronising plate
R TYPE -Sliding guided valve plate
R Ttpe - Frictionless
RX Type - Frictionless guided valve plate
C Type - Double Damped Sliding Guided Valve Plate
ED, K, H2 Type - Double damped
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HOERBIGER Compressors